The industrial cable processing sector demands increasingly high efficiency and precision. XYZ Machinery’s BSGC-2 Winding Machine and F.IDL-1600 Independent Pay-Off and Take-Up Rack stand out with their innovative designs. This article addresses common customer queries, covering technical specifications, operational scenarios, and maintenance tips to help you maximize product performance.
1. What Are the Core Advantages of the BSGC-2 Winding Machine?
Dual-Head Parallel Winding System: Enables two-thread synchronous operation, significantly boosting productivity.
1800 RPM High-Speed Winding: Ideal for high-intensity, large-volume cable processing, shortening production cycles.
Smooth Rod Cable Arrangement Technology: Ensures uniform cable winding through precise tension control, minimizing breakage risks.
Time-Based Length Calculation: Simplifies setup with intuitive time settings, eliminating complex programming.
Applications: Automotive wiring harnesses, communication cables, motor windings, and other industries requiring high-precision winding.
2. How Does the F.IDL-1600 Rack Ensure Stable Pay-Off and Take-Up?
4NM Torque Take-Up Motor: Delivers consistent tension for heavy-duty cable processing.
Passive Pay-Off Design: Prevents over-stretching to maintain cable integrity.
1600x1180mm Large Wire Reel: Supports high-capacity spools, reducing downtime for continuous production.
380V 1.1KW Lifting Motor: Adjusts reel height swiftly for diverse production needs.
Compatibility: Seamlessly integrates with the BSGC-2 to form an automated production line solution.
3. What Makes the "Smooth Rod Cable Arrangement" Technology Unique?
This technology combines precision guide rails and tension sensors to ensure uniform cable distribution during winding. Compared to traditional gear-driven systems, the smooth rod design reduces mechanical wear, lowers maintenance costs, and enhances winding accuracy (error rate <0.5%).
4. What Spool or Frame Sizes Are Supported by the Winding Machine?
The BSGC-2 is compatible with the following separable frames:
Φ66mm x 82.5mm: For small cables or short-length winding.
Φ66mm x 116mm: Ideal for medium-to-large cables, such as power cables or custom harnesses.Users can switch between sizes using quick-change fixtures (setup time <3 minutes).
5. Key Maintenance Tips for the Equipment
Lubrication Intervals: Apply high-temperature-resistant grease to guide rails and bearings every 500 hours.
Motor Inspection: Regularly clean the take-up motor’s ventilation ports to prevent dust buildup affecting torque output.
Spool Calibration: Perform tension calibration via the control panel after each spool change to ensure winding consistency.
6. Troubleshooting Common Operational Issues
Issue
Possible Cause
Solution
Wire misalignment
Tension sensor imbalance
Recalibrate the tension system
Speed fluctuations
Unstable power supply
Check 380V/220V voltage stability
Motor overheating
Poor ventilation or overload
Pause operation and clean cooling components
7. Are Custom Configurations Available?
XYZ Machinery offers the following customization services:
Extended Spool Sizes: Supports frames up to Φ100mm x 200mm.
Multi-Thread Upgrades: BSGC-2 can be expanded to 4-head parallel winding (pre-order required).
Smart Control Systems: Optional PLC + touchscreen interface for remote monitoring and data logging.
