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The industrial cable processing sector demands increasingly high efficiency and precision. XYZ Machinery’s BSGC-2 Winding Machine and F.IDL-1600 Independent Pay-Off and Take-Up Rack stand out with their innovative designs. This article addresses common customer queries, covering technical specifications, operational scenarios, and maintenance tips to help you maximize product performance.
Dual-Head Parallel Winding System: Enables two-thread synchronous operation, significantly boosting productivity.
1800 RPM High-Speed Winding: Ideal for high-intensity, large-volume cable processing, shortening production cycles.
Smooth Rod Cable Arrangement Technology: Ensures uniform cable winding through precise tension control, minimizing breakage risks.
Time-Based Length Calculation: Simplifies setup with intuitive time settings, eliminating complex programming.
Applications: Automotive wiring harnesses, communication cables, motor windings, and other industries requiring high-precision winding.
4NM Torque Take-Up Motor: Delivers consistent tension for heavy-duty cable processing.
Passive Pay-Off Design: Prevents over-stretching to maintain cable integrity.
1600x1180mm Large Wire Reel: Supports high-capacity spools, reducing downtime for continuous production.
380V 1.1KW Lifting Motor: Adjusts reel height swiftly for diverse production needs.
Compatibility: Seamlessly integrates with the BSGC-2 to form an automated production line solution.
This technology combines precision guide rails and tension sensors to ensure uniform cable distribution during winding. Compared to traditional gear-driven systems, the smooth rod design reduces mechanical wear, lowers maintenance costs, and enhances winding accuracy (error rate <0.5%).
The BSGC-2 is compatible with the following separable frames:
Φ66mm x 82.5mm: For small cables or short-length winding.
Φ66mm x 116mm: Ideal for medium-to-large cables, such as power cables or custom harnesses.
Users can switch between sizes using quick-change fixtures (setup time <3 minutes).
Lubrication Intervals: Apply high-temperature-resistant grease to guide rails and bearings every 500 hours.
Motor Inspection: Regularly clean the take-up motor’s ventilation ports to prevent dust buildup affecting torque output.
Spool Calibration: Perform tension calibration via the control panel after each spool change to ensure winding consistency.
| Issue | Possible Cause | Solution |
|---|---|---|
| Wire misalignment | Tension sensor imbalance | Recalibrate the tension system |
| Speed fluctuations | Unstable power supply | Check 380V/220V voltage stability |
| Motor overheating | Poor ventilation or overload | Pause operation and clean cooling components |
XYZ Machinery offers the following customization services:
Extended Spool Sizes: Supports frames up to Φ100mm x 200mm.
Multi-Thread Upgrades: BSGC-2 can be expanded to 4-head parallel winding (pre-order required).
Smart Control Systems: Optional PLC + touchscreen interface for remote monitoring and data logging.
