What industries benefit from the BFHG-255C wire winding machine?The BFHG-255C is widely used in steel wire production, hydraulic hose braiding, cable manufacturing, and stainless steel wire processing. In these sectors, the machine’s high throughput and precision significantly improve production efficiency by providing reliable, high-speed winding for various wire products.
How does the machine maintain consistent wire tension?Each wire is managed by an independent control unit with a dedicated precision sensor, ensuring that tension remains constant throughout the winding process. This steady tension control results in uniformly wound coils with minimal variation, minimizing inconsistencies and reducing errors during operation.
What safety features does the BFHG-255C include?The machine automatically stops whenever it detects a broken wire, an out-of-wire situation, or an air pressure defect. Additionally, it features a metering system with an error margin of less than 10 m per bobbin to maintain winding accuracy. These safety measures protect the equipment and ensure product quality by preventing errors from going unchecked.
Can the machine accommodate different wire types and sizes?Yes. The BFHG-255C has a customizable pay-off system that supports various wire diameters and types. It can wind up to 16 strands per bobbin, providing the flexibility to meet different manufacturing needs and easily adapt to a range of wire specifications.
What are the power and operating requirements?The machine operates on a 380V/220V 50 Hz power supply, driven by either a 3 kW or 3.5 kW motor depending on the model. It also includes frequency conversion technology for improved energy efficiency. This allows integration into standard factory power setups while optimizing energy consumption during operation.
How does the smart compensation mechanism improve efficiency?The built-in smart compensation mechanism actively adjusts the winding process by sorting and guiding wires evenly onto the spool. This helps prevent wire overlap and tangling during high-speed operation. By reducing the risk of wire breakage and avoiding interruptions for untangling, the machine ensures continuous, uninterrupted productivity and consistent winding quality. This results in a smoother winding process and optimized overall performance.
