Enhancing Precision in Cable Braiding: Technical Insights for 16 & 24 Spindles Machines
Modern cable braiding demands cutting-edge technology to balance speed and accuracy. The newly launched 16-180Q-HDE and 24-1200Q-ME models address these challenges through innovations like the electronic meter recording device and AC variable frequency control. Below, we explore their technical advantages and operational best practices.
Technical Breakdown:
1. Why Choose 16 or 24 Spindles?
The 16 Spindles model prioritizes mid-volume production with a 604m/h output, while the 24 Spindles variant maximizes throughput at 723m/h for thicker cables.
2. Precision via Electronic Meter Recording Device
Monitor braiding length and RPM in real time to minimize deviations. Export data for quality audits or process optimization.
3. Leveraging AC Variable Frequency Control
Maintain consistent spindle speeds even under fluctuating loads, reducing energy waste and downtime.
4. Multi-Material Compatibility in Action
Switch seamlessly between conductive (copper, aluminum alloy) and protective (polyester, stainless steel) wires without recalibration.
5. Optimizing the Adjustable Pitch Range
Fine-tune braid density for specialized applications, from fine electronics to heavy-duty industrial cables.
Maintenance Tips:
Lubricate spindles every 200 operating hours to prevent friction-related wear.
Clean the electronic meter recording device sensors weekly to ensure accurate data capture.
Inspect AC variable frequency control systems monthly for voltage stability.
Troubleshooting Guide:
Issue
Solution
Uneven braiding
Re-tension spindles and recalibrate pitch
Meter data discrepancies
Reset the electronic recording device
Speed fluctuations
Verify AC power supply stability
For custom configurations like extended spool capacities or automated take-up systems, contact our engineering team to tailor these high-speed cable braiders to your production needs.
