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24 & 38 Spindles Cable Braiders: Technical FAQs and Operational Best Practices

24 & 38 Spindles Cable Braiders: Technical FAQs and Operational Best Practices

February 21, 2025

Industrial cable braiding demands precision and adaptability. XYZ Machinery’s 24-85BW and 86-85BW High-Speed Cable Braiders address these needs with cutting-edge technology. Below, we answer critical questions to help users maximize performance.


1. What Differentiates the 24-85BW and 86-85BW Models?

  • Spindle Configuration: The 24-85BW has 24 spindles, optimized for speeds up to 85 RPM, while the 86-85BW’s 38 spindles prioritize larger diameters (up to φ80mm) at 55 RPM max.

  • Production Speed: The 24-85BW achieves 1050m/h, ideal for high-volume orders, whereas the 86-85BW offers 821m/h for thicker cables.

  • Pitch Adjustment: The 86-85BW supports finer adjustments (20–90mm) for complex braiding patterns.


2. How Does the Electronic Meter Recording Device Enhance Accuracy?

This feature tracks braiding length and speed in real time, ensuring consistent quality and reducing material waste. Data can be exported for compliance reporting or process optimization.


3. What Materials Can These Braiders Process?

Both models handle:

  • Conductive Wires: Soft copper, aluminum-magnesium alloy.

  • Protective/Decorative Wires: Stainless steel, polyester, cotton.
    Adjust spindle wire counts based on thickness (e.g., 1–12 wires/spindle for φ0.30mm).


4. How to Maintain Optimal Spindle Performance?

  • Lubrication: Apply industrial grease to spindles every 300 hours.

  • Motor Care: Clean the 380V 7.5KW host motor vents monthly to prevent overheating.

  • Traction System Checks: Inspect crawler/tractor wheels for wear weekly.


5. Troubleshooting Common Issues

Issue Cause Solution
Uneven braiding Loose spindle tension Re-tension wires and recalibrate
Meter device errors Sensor misalignment Clean sensors and reset calibration
Speed drops Voltage fluctuations Stabilize 380V power supply

6. Can These Braiders Be Customized?

Yes! XYZ Machinery offers:

  • Extended Spool Sizes: Up to 2000mm diameter.

  • Automated Take-Up Systems: Integrate with existing production lines.

  • Specialized Wire Guides: For niche materials like Kevlar®.


Conclusion
The 24-85BW and 86-85BW braiders combine speed, precision, and flexibility. For technical support or customization, contact XYZ Machinery’s engineering team today!

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